It may just be low on refrigerant, particularly if Kwikfit did it. The P38 takes a lot of R134a, 1250 grams in a GEMS and 1380 grams in a Thor but unless the muppet that did it programmed the machine properly (which most don't as they don't know how), it will have put the default of 800 grams in. When low it will work but not well and the pressure will drop as the ambient temperature gets warmer so it won't work at all when you actually want it to. If it wasn't fully charged in the first place, even the smallest leak will cause the level to drop below that were it will work at all. Simplest check is to very briefly poke one of the Schrader valves and see if there is any pressure there. Admittedly you are committing a criminal offence by intentionally releasing an ozone depleting substance into the atmosphere but if you've got a leak you've been doing that anyway (but not intentionally).....
The signal from the HEVAC goes via the dreaded connector behind the RH kick panel. On a GEMS it drives the compressor clutch directly via the pressure switch so the HEVAC can detect the amount of current being drawn and bring the book on if it doesn't see sufficient draw. On a Thor the HEVAC drives the relay which sends power, again via the pressure switch, to the compressor clutch. In this case a later HEVAC won't bring the book on as it is only supplying a low current to drive a relay and not the clutch directly. So a late HEVAC will work on an early car but not the other way round. If he does have an early HEVAC, then it will have the book showing as it is expecting to see lots of current being drawn but there isn't. As soon as that happens it takes the power off that output and doesn't try to engage it again. If the book is showing, poke the AC OFF button and see if the book is still there on the next restart. An early HEVAC won't detect the problem if it doesn't try to engage the compressor clutch, so won't bring the book on. If Nanocom shows a compressor clutch fault, then it is an early HEVAC.
If you have power to the relay and pressure in the system, put the temperature on Lo on both sides. If the relay doesn't click in, then look at the kickwell connector, if it does, then it might be a bad connection at the pressure switch (mine had one when I first got it and a P38 on a hot day with no AC is not a pleasant place to be). Unplug that and give it a squirt of contact cleaner. If it still doesn't work, put a wire jumper between the Green/White and White/Light Green wires on the pressure switch plug, that will simulate an acceptable working pressure in the system (between 35 and 305 psi). If the clutch kicks in then, either the pressure is below 35 psi or it is low on refrigerant.
One other thing to check is the compressor clutch air gap. It should be between 16 and 30 thou between the clutch plate face and the pulley. A quick check for that is to tap the clutch plate with the handle of a screwdriver while it is trying to operate. If it clicks in then and stays in, the the air gap is likely too large and the system isn't supplying enough current to pull it in but once in, it will stay in. However, my bet would be low or no refrigerant
Peterborough, Cambs
- '93 Range Rover Classic 4.2 LSE, sold
- '97 Range Rover 4.0SE, in Oxford Blue with a sort of grey/blue leather interior sold as two is plenty.....
- '96 4.6HSE Ascot - now sold
- '98 4.0SE in Rioja Red
'98 Ex-Greater Manchester Police motorway patrol car, Range Rover P38 4.0, in Chawton white - the everyday car
All running perfectly on LPG
- Proud to be a member of the YCHJCYA2PDTHFH club.