I had to stop working on the air con for more important things in life, however now attempting to get it sorted.
My auto electrician is 55km away and while he is helpful, 1997 P38's don't form any part of his business.
All the work I have done so far has solved problems along the way but still I haven't been totally successful. So I have posted a long list of what I have done so far in the hope I can gain a bit more knowledge to reach the final goal of cold air in my car.
Compressor changed for one that was known to be operational.
Compressor clutch clearance adjusted to low side of specifications.
Land Rover wiring loom for early models added
Giving power to the compressor via a relay. No 10 in the fuse/relay box. 12.7 volts when last tested.
The known problem of corroded multi pin plug/socket cut out & cables soldered. Right side foot well.
Any connectors relevant to the air con operation cleaned.
Nanocom now showing YES to grant. So it’s talking to the engine module.
Aspirator Sensor for cabin temp. Removed from dashboard. Fan & sensor cleaned out, removed fluff.
Ambient Temp Sensor made using 10Kohm thermistor, piece of plastic conduit and thermal epoxy.
Heater Pipe Temp Sensor made using 30Kohm thermistor original plastic housing clip and thermal epoxy.
Receiver Drier Renewed.
Pressure Switch 2 (single switch) Renewed.
Took it into town to get Re gassed. Had to supply 12v to relay 10 to get the charge of 1200grms of gas into the system. Yes i know not the1250 grms but he stopped at 1200
HEVAC module still refused to activate Relay 10.
However supplying 12 volts to the relay proved the system was working … nice cold air.
But on a trial drive evaporator temp going down to 1,5 to 2 degrees, compressor clutch dropped out and fans activated. Evaporator temp went up and operation continued.
However I was warned that bypassing the HEVAC could possibly cause problems.
So the wiring bypass was removed.
Now just Fitted :-
Pressure Switch 1 (the trinary switch)
Evaporator Sensor Renewed.
On engine start up system would not operate the compressor clutch. So switched off.
Disconnected the battery for 15 minutes.
On re connection and start up HEVAC recognized everything and the on / off switch on the HEVAC will switch the compressor clutch on / off and there is no “book” symbol on the HEVAC panel, so its not reporting any problems.
Nanocom showing only one fault.
“32 Compressor Clutch Control Circuit Open Or Shorted to Ground”
Fault Type = Current.
Yet there is 12.7 volts at the compressor. Clutch can be operated using HEVAC ON/OFF button.
Compressor clutch clearance adjusted to low side of specifications. Done at the beginning of workings.
The smaller pipe out of the compressor gets very hot, larger pipe more at ambient temperature.
So NO cold air.
Blockage ??? Expansion Valve ???
I don’t have any gauges so guess I will have to arrange a trip into to town to my auto electrician.
Does anybody have any further ideas before I book in to my auto electrician?