Not today but Thursday evening and Friday morning. Changed the steering box on the ex-plod so another bit that is no longer original. About 3 years ago I bought a Eurospares lower steering shaft due to a bit of play at straight ahead. Then adjusted the steering box and found that I didn't actually need it so it sat on the shelf waiting for when I did. As a lockdown something to do I fitted it but had a hell of a job getting the original one off and resorted to using a tapered ball joint splitter between the steering box and the bottom UJ. Rather than the steering being more precise than before, and it's always been more precise than the Ascot and others I've driven, it seemed worse. Carefully checking and found a tiny amount of play in the lower UJ so ordered a replacement OE lower steering shaft. Fitted that a couple of weeks ago and it still wasn't right. Checked it again and found play in the steering box itself. Couldn't adjust it out and I suspect I'd damaged it in some way when getting the old UJ off, so it was replacement steering box time.
A phone call to Dave at East Coast 4x4 and he was in the process of stripping a 104k GEMS that had come in for breaking so I went there and picked that up. Decided to start the job Thursday evening when it was a bit cooler which also meant I should be able to finish it Friday morning before it got too hot as the weather man was forecasting 35 degrees. RAVE says to remove the inner wheelarch liner and washer reservoir but I remember Chris saying somewhere that he had done it with just removing the liner. If he can do it, so can I. Well, nearly. RAVE also doesn't mention the fact that, on a GEMS anyway, there's a steel coolant pipe that runs right over the top preventing access to the banjo bolts with a socket. So that had to be unbolted so I could move it out of the way but in my case the bolts for that were under a bracket fitted there by plod to mount the split charge relay and additional fuses for the extras they fitted. So more bits had to come off. By Thursday evening everything was disconnected and all that needed doing was to undo the 4 bolts that hold the box on and drop it out.
Nice and early (well, early for me), Friday morning saw the 4 bolts removed and the steering box was no longer attached but would it come out? Would it hell! The washer reservoir needed to move forward by about half an inch and the bracket for the brake hose and ABS sensor cable were stopping it too. Bracket was easy enough to unbolt but the reservoir put up a bit of a fight. It is held in place by two bolts and sits in a channel to support the weight. Undoing the inner bolt would be enough to allow it to move so that came out and with a bit of persuasion I was able to push it forward in the channel and get the steering box out. New one went in, bolted it up and torqued to the required grunt (don't really want a floppy steering box), centralised the box and steering column and reconnected the steering shaft. Poured fluid down both holes in the steering box (so it shouldn't need bleeding) before connecting the pipes with new copper washers and torqued the banjo bolts. Reconnected the drag link, bolted everything else that had been unbolted and took it out to try it. The steering is beautiful, precise and light, but although the steering column and steering box are centralised, the steering wheel is now on the piss, so the drag link needs to be adjusted. Slacken off the clamps, wire brush and Plus Gas on the threads and out with a big pair of Stilsons. Would it move? Would it hell. However, also noticed that the boot had split on the opposite end so will need changing so I just ordered a new drag link assembly and will put up with an on the piss steering wheel for a few days. Boot hadn't been split when I'd started on it so can only assume it had been put under strain and split while the drag link had been dangling while everything else was being done.
Anyway, shiny new bits will impress the MoT tester when the MoT comes up at the end of the month. Got a 4,000 mile round trip to do the first week of September and another 2,000 miler a couple of weeks later. All I need do now is put another 1,100 miles on it before the end of the month so I can take it in for MoT with an odo showing a number starting with a 4......
Peterborough, Cambs
- '93 Range Rover Classic 4.2 LSE, sold
- '97 Range Rover 4.0SE, in Oxford Blue with a sort of grey/blue leather interior sold as two is plenty.....
- '96 4.6HSE Ascot - now sold
- '98 4.0SE in Rioja Red
'98 Ex-Greater Manchester Police motorway patrol car, Range Rover P38 4.0, in Chawton white - the everyday car
All running perfectly on LPG
- Proud to be a member of the YCHJCYA2PDTHFH club.